At Sikraft, it's our job to ensure the optimum performance of the control system during commissioning. We interact daily with the End-client to decide the plant startup schedules and conduct Root-Cause-Analysis of non-conformities encountered during the commissioning phase.
Our comprehensive strategy has always helped our customers & their customers to achieve cost control, schedule adherence, regulatory, safety & environmental compliance and operational performance.
Commissioning
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Defining Commissioning schedule with Client
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Preparation of Permit to work (Authorization)
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Designing of the Room Layouts
♦ Loop Checks
♦ Cold Function Checks
♦ Hot Function Checks
♦ LAN component Checks
♦ System Startup
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Megger Testing
♦ Over Current Protection
♦ Distance Protection
♦ Differential Protection
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Capacitance Testing
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Powering Up DCS
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Loop Check
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Cold Fuction test
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Hot Function test
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Plant Startup Support
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Optimization of Process Logics
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Trail Run Support
System Set-up & Administration (Electronic Room)
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Protection Relay Configuration & Testing
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Setting up of the DCS Network
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Configuration for the LAN Components
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Connection of LAN cables
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Profibus (L2) Bus connection
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Mounting of IO Modules in DCS Cabinets
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Start-up of Application Server
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Generating and loading of Software and Hardware codes
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Configuration of Thin clients, Printers, Routers
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Configuration of the Time Server
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Configurations of special components like the OPC server, Communication modules etc.
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Language Settings demanded by the client
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Loading licenses on Application Server
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Manual Scheduling function
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Versioning of Software
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Multi-Unit Configuration
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3rd party interface configuration
Installation & Erection Supervision (Control Room)
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Configuration of Operator thin clients, Line Printers, etc.
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Setting up of the Application Highway
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Connection of LAN cables
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Power up of all I&C & LAN cabinet
Field Device Commissioning
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Transmitters
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Actuators
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Control Valve
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I to P Convertors
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HART Devices
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Flame Scanners
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LV Switchgears
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MV Switchgears
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Electrical Protection Relays
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AC / DC Drives
Commissioning Documentation
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Checklists and Protocols related to System Start-up
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Loop Checks Procedures and Protocols
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Fucntion Tests Procedures and Protocols
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Load Ramp Tests Protocols
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Fucntion Area Handover Documentation
Field Device Documentation
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Documents consisting of Data Sheets, Manuals, Hook-up diagrams of the various Field devices
As Built Documentation
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Up to date documentation for all the Electrical Hook-ups, Cabinet documentation, etc. that is submitted to the End Client before the project provisional acceptance.